在合理設計之時,應根據專業換熱器制造內部流體性質,從有利于傳熱,減少設備腐蝕,減少壓力降和便于清洗選定。在確定管殼式換熱器設計時應考慮以下因素:1.有毒性的介質走管程,泄露的機會較少。2.如果兩種介質傳熱系數相差較大時,宜將膜傳熱系數高的介質走換熱器制造設備殼程。3.管殼式換熱器(qi)有常(chang)壓(ya)(ya)和(he)高壓(ya)(ya),對(dui)于壓(ya)(ya)力高的介質應走管程,以免殼體(ti)受(shou)壓(ya)(ya)而增(zeng)加(jia)厚度(du),多(duo)耗鋼材,造價增(zeng)大。其(qi)中氟塑料(liao)材質的管殼式換熱器(qi)是屬于低溫低壓(ya)(ya)設備(bei)。
二、減小污垢層熱阻減專業換熱器制造的污垢層熱阻的關鍵是以免板片結垢。板片結垢厚度為 1 mm時,傳熱系數減低約 10%.因此,定要注意冷熱兩側的水質,以免板片結垢,并以免水中雜物附著在板片上。有些換熱器制造供(gong)熱(re)(re)(re)單(dan)位(wei)為以(yi)免盜水(shui)及鋼件腐蝕,在供(gong)熱(re)(re)(re)介(jie)質(zhi)中(zhong)添加(jia)藥劑(ji),因此定要(yao)注意水(shui)質(zhi)和(he)黏(nian)劑(ji)引起(qi)雜物(wu)沾板片。如(ru)果水(shui)中(zhong)有(you)黏(nian)性(xing)(xing)(xing)雜物(wu),應采用(yong)過濾器進行(xing)處理(li)。選用(yong)時,宜選擇(ze)無黏(nian)性(xing)(xing)(xing)的藥劑(ji)。三、選用(yong)熱(re)(re)(re)導率高的板片板片材質(zhi)可選擇(ze)奧氏體不銹(xiu)鋼、鈦合金、銅合金等。不銹(xiu)鋼的導熱(re)(re)(re)性(xing)(xing)(xing)能好,熱(re)(re)(re)導率約 14. 4 W/(m.K) ,強度高,沖(chong)壓性(xing)(xing)(xing)能好,。
列管式冷凝器中的專業換熱器制造材質是低肋翅片紫銅管,并采用橫向折流板,縱向紊流板結構及機械脹管等制造工藝。在實際使用過程中,要冷卻換熱器制造相(xiang)同流量和(he)初始溫度(du)(du)液(ye)壓油(you),采(cai)用規(gui)格相(xiang)同的兩(liang)臺列管式冷(leng)凝器,并(bing)(bing)且還要有各自的水路,相(xiang)同流量和(he)入口溫度(du)(du)的冷(leng)卻水。這兩(liang)臺既可以并(bing)(bing)聯使(shi)用,也可以串聯使(shi)用。
按照換熱器制造的工藝用途(tu)來分(fen)的話主要就是分(fen)為:板(ban)(ban)(ban)式(shi)(shi)加熱器(qi)(qi)(qi)(qi)、板(ban)(ban)(ban)式(shi)(shi)冷卻器(qi)(qi)(qi)(qi)、板(ban)(ban)(ban)式(shi)(shi)冷凝(ning)器(qi)(qi)(qi)(qi)、板(ban)(ban)(ban)式(shi)(shi)預熱器(qi)(qi)(qi)(qi)。根(gen)據組(zu)合流(liu)程來看是分(fen)為:單程板(ban)(ban)(ban)式(shi)(shi)換(huan)熱器(qi)(qi)(qi)(qi)和多程板(ban)(ban)(ban)式(shi)(shi)換(huan)熱器(qi)(qi)(qi)(qi)。當(dang)然了我們還可以(yi)(yi)根(gen)據兩(liang)種介(jie)質(zhi)的流(liu)動(dong)方向可以(yi)(yi)分(fen)為:順流(liu)板(ban)(ban)(ban)式(shi)(shi)換(huan)熱器(qi)(qi)(qi)(qi)、逆流(liu)板(ban)(ban)(ban)式(shi)(shi)換(huan)熱器(qi)(qi)(qi)(qi)、交叉流(liu)板(ban)(ban)(ban)式(shi)(shi)換(huan)熱器(qi)(qi)(qi)(qi)。如果按(an)照流(liu)道(dao)的堿洗的大小(xiao)來分(fen)的話就可以(yi)(yi)分(fen)為常規間隙板(ban)(ban)(ban)式(shi)(shi)換(huan)熱器(qi)(qi)(qi)(qi)和寬間隙板(ban)(ban)(ban)式(shi)(shi)換(huan)熱器(qi)(qi)(qi)(qi)了。